how to remove broken tensioner pulley bolt
I have a small reverse thread drill bit I am going to try and see if I can get it to spin out. Torque wrench. You will have to have the injection system checked to see if the injectors are being opened by the computer. odyclub.com is an independent Honda enthusiast website owned and operated by VerticalScope Inc. Turn crankshaft slowly 2 turns until timing marks aligned [2] . They have several locations around the sound. Content on 8thcivic.com is generated by its users. Next remove the remaining 10mm bolt at the bottom of the tensioner. Parts can be found at Home Depot or Lowes. Come join the discussion about Bimmerfest events, production numbers, programming, performance, modifications, classifieds, troubleshooting, maintenance, and more! Take your time, center punch the bolt first before drilling. (Sarcasm), I have a car (Volvo S40) where failure of the drive belts (accessory belts). Hello, my 2007 odyssey ex-l drive belt tensioner bolt broke @136000. Rotate it clockwise towards the driver side to release tension. Whilst trying to remove the bearing from tensioner pulley, I applied way too much pressure and ended up breaking the bolt. VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. Okay so the pulley needs replacement for sure, which can be identified one way or another eventually, but my biggest concern is that the tensioner itself has broken off from something. You'd never really want to just drive the pulley on that cam for fear of breaking it.. Adjust the power steering pump drive belt to obtain 6-9 mm (0.24-0.35 in) deflection. Not good. A 5mm Allen wrench or bolt can be used as a pin. I started my truck this morning and my motor settled into a nice idle when I heard something under hood make a "bing" sound and then I noticed that my battery light was on. Put a framing nail in the hole to hold it open. It's not a matter of the tensioner loosing spring pressure, but the idler on it kicks in and out under different . No worries, though--welcome! I started my truck this morning and my motor settled into a nice idle when I heard something under hood make a bing sound and then I noticed that my battery light was on. Got all the screws out except for one; the one behing the tension pulley. Try Tacoma screw. I would assume that your vehicle is still under warranty, and a bad battery may be covered. Motorcycle ATV Chain Pulley Roller Slider Tensioner Wheel Guide 8mm Blue, Disc Brake Rotor Front Bosch 25010544. Thanks to everyone who helped on my last post about Chainrings. Flat rate pricing based on labor time and parts, Hand-picked, community-rated professionals, Trusted mechanics, rated by thousands of happy car 1 - 18 of 18 Posts. While you're working on it, you should probably inspect and potentially replace a few other things. There are two in the car. JavaScript is disabled. smassey321. If I get the bolt out, I am still worried if the timing belt jump a gear. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. If not, a heli-coil is inserted to effect the repair. Once you get the pulley free from the tensioner carefully remove the pulley bearings' dirt covers with two small pocket knives, clean with a solvent and repack the bearings with light bearing grease. Okay here it is My 2007 ford focus 2.0 has broken the drive belt idler pulley bolt again.. First / original bolt broke at 50k. Please if you don't have the ability to do these demonstrations, don't try and get a professional to do it for you. Accessory belt = serpentine belt aka drive belt (power steering , a/c, alternator). Misfires on one side of the engine like Hi there. The pully and bol. Thanks in advance from a 1st time BMW owner =). Tighten up the remaining bolts on the tensioner. I can't get it out to get behind it. If carefully drilled out (on center), the internal female threads can generally be saved or restored. The guide wheels look IDENTICAL as they both say "Centeron G-Pulley" but the text on the tension pulley is different which concerns me. I know I don't post much, but I'm looking for some major help here. "Democracy is two wolves and a lamb voting on what to have for lunch. JavaScript is disabled. The Fora platform includes forum software by XenForo. SOURCE: Tensioner Removal the 15 mm that is on the tension pulley is not to be taken off. 1999 Wrangler Chili Pepper Red. To loosen belt, you loosen the tensioner pulley nut, and then turn the adjusting bolt in to relieve tension. Drive Belt Auto-tensioner Removal/Installation (K20Z). (30 Nm). My fear damage was from lockup up while shit was breaking. Could there be any other probable cause? Tightening torque: 37-52 Nm. Are you talking about the blue bolt in this pic? Fatigue or what? I had the special tool and pry bar but it wasn't working. Hey guys, long-time lurker. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. Step 1: Disconnect the battery. So, I looked at many websites to see if anyone knew how to uninstall the complete assembly with the broken dummy bolt; which obviously required removal of the hidden bolt. My car has 200000 miles. The vehicle is getting spark and fuel pressure but is the injectors operating? Watch on. I am reluctant to pry it for that reason. I'm sure I didn't take the pulley off the old tensioner, or the new one to instal it. Category . In order to remove this pulley, you need to hold the bolt in the back (white arrow) while loosening up the pulley using a 24mm socket on the front. The dealer wanted over $1,800 to fix it! This could be easier if you had somebody assisting you. Something must have hit the pulley hard. Is it possible the alternator was running hot and melted the pulley. Is there enough bolt accessible to weld a nut to it? -Remove the front & rear 'upper covers' of the timing belt housing, moving the wire harness out of the way first (5-10mm bolts for each cover).-Remove the lower cover (7-10mm bolts).-Remove the engine mount bracket that is bolted to the block (3-14mm bolts).-Remove the hydraulic tensioner (2-10mm bolts).-Remove the tensioner pulley (you will . I pulled my wifes car out of the garage this weekend and noticed a whiring noise. Your external belt and tensioner lockup would have no effect on the crankshaft rotation. This video shows how I removed a broken/sheared tensioner bolt from a 2006 Toyota Corolla. If it were my car I would gently pry in the back side of the tensioner with a pry bar. Tighten the power steering pump mounting bolts to 22 ft. lbs. Usually the bearing wears out, gets loose and starts making noise. Bringing the BMW community together. Yes, I did over-tighten it, and felt stupid I did. Tightening torque: 8-11 Nm. To remove the drive belt, first release the tension to the belt. I am wondering if the assembly needs to tilt to be removed. Less than a month later it broke off again. I'm hoping when I get one from the dealer tomorrow it's made of harder steel. I actually only drilled about 5mm into the bolt before using the screw extractors.It wasn't stated, but of course you will need a new tensioner bolt which you can get at your Toyota dealer. 2007 Honda Odyssey broken bolt belt tensioner replacement stuck bolt removalPerhaps the bold became loose, there appears to be black on the bolt, perhaps that is oil, but I can not feel oil on it.Not sure if this was a good idea. Yeah, I tried that. Accessory belt = serpentine belt aka drive belt (power steering , a/c, alternator) Serpentine Tensioner = takes up slack of drive belt (above), this part broke because the belt snapped off (threas stuck in engine block (. I had went to the dealer to buy bolts but they only had . Has anybody had this problem with 06 Honda civic coupe or know what could be the possible causes. For a better experience, please enable JavaScript in your browser before proceeding. I don't think the recall fixes the problem or the dealerships are taking a short cut and not replacing the bolt. Terrible design by Ford. The steel safety shroud is retained by two 10mm nuts and a 10mm bolt. I hear a squeal pop the hood and see the broken bolt.. Ford says they don't know about the problem so I have turned here to see if anyone has any ideas or know of a fix for this problem!!! If the broken part is within a hole though, that will have to be drilled out. If timing marks not aligned: Repeat installation procedure. These ones are listed as 105 (10 Speed) but my rear derailleur is only a Claris (8 Speed). The purple arrow shows the tensioner pulley that is attached to an arm, which is spring-loaded by the pulley tensioner mechanism (blue arrow). Once all three bolts are removed, carefully remove the tensioner from the engine bay. Can I have some of dat sammich in your passenger seat? Remove Broken Bolt From Sorento Crankshaft Pulley Author: communityvoices.sites.post-gazette.com-2023-02-27T00:00:00+00:01 Subject: Remove Broken Bolt From Sorento Crankshaft Pulley Keywords: remove, broken, bolt, from, sorento, crankshaft, pulley Created Date: 2/27/2023 5:48:01 AM That is a tensioner pulley. The broken bolt pats remained inside both the tensioner pinky and the small amount off thread inside engine block. Well, one of my fears was realized today. Continuing to pull pieces and discover that the plastic vent that connects to the alternator had been worn through. Fastenal is also a good source, but tends to be pricey. Can you help me determine the health of the timing belt? Due to factors beyond the control of ChrisFix, no information contained in this video shall create any expressed or implied warranty or guarantee of any particular result. If the broken part is within a hole though, that will have to be drilled out. The Fora platform includes forum software by XenForo. Since you're in Washington. Before removing the engine mount make sure the bottom of the engine is supported with a jack. My car has an automatic transmission. Socket set and ratchet. I now need to replace the jockey wheels as you can see from the image. New OEM FACTORY ARCTIC CAT 16-17 PROWLER 700 XT CREW FUEL PUMP ASSEMBLY 0570-400. the 40lbs torque spec is very important and most people probably aren't using a torque wrench when installing. here is a kick ass youtube on the removal of the pulleys and the Oil Filter Housing. I recommend checking with the dealership you bought the car at. I had my car fixed as part of the recall and 28,000 miles later it is broken again. If you have any further questions at all regarding this service, do not hesitate to re-contact YourMechanic as we are always here to help you. I was able to get the broken part of the bolt out of the engine already. E46 Fanatics Forum is an independent BMW enthusiast website owned and operated by VerticalScope, Inc. Car symbols, or dashboard lights, are a car service reminder. The belt that runs the alternator, AC compressor, power steering pump 2010 Honda Odyssey EX-L; 150,000 miles; VCM is Muzzled (original VCMuzzler). Its not easy but it has been done by several. Remove your wheels and take a look at your rotors (https://www.yourmechanic.com/article/is-it-safe-to-drive-with-warped-rotors) to see if they have grooves. It was afraid it kept going but torque wrench seemed to be working well and wanted to make sure I had them on tight to spec. I.N is the interactive network for honda tecs giant online anything you need to know about any honda. Good point it could break while im trying to change it. It starts up and runs. Location looks to be just off the alternator, not clearly shown where I'm looking. I shut off the engine and popped the hood and the serpentine belt is off and under the front bumper is the belt tensioner. Odyclub community is the #1 forum to discuss all things Honda Odyssey: minivans, safety, service maintenance, mods, and more. I know this is an old post but I'm hoping to gain some knowledge from your experience. (aprox. It's the original at 133,xxx miles. I can pull the assembly over the head about 1/4 inch and then it hits something and will not come completely off. Anyone here replace their tensioner before? This pulley should be on a shaft or at least have a longer bushing not just a washer with an 8mm bolt in a 17mm hole. only accesed if you work for dealership. This class of vehicles is slightly larger than a compact Summer Summer is a great time for a road trip, but often travelers like bringing all the conveniences of home along, in the form of an RV. Quick Fixes To Stop A Dryer From Squeaking. What the heck is going on w/ these bolts? Update #3. What was the list of damages to drive up the repair estimate so high? It is recommended to always use a professional. Use a 17mm socket to move the tensioner up (service) position. E46 Fanatics Forum is not in any way affiliated with Bayerische Motoren Werks AG, VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. Learn how to fix a squeaky tensioner pulley in your car. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. Use Allen key [6] . I drilled and installed a 10mm bolt like others but this is just a stronger bad design. Tensioner pulley wear will cause your pulley to squeak. Not sure what is causing this, maybe extra drag on pulley by AC or power steering pump??? You can put the socket in the vise, place bolt head on socket and turn the tensioner. If equipped with a tensioner screw, back off the tensioner screw. To loosen an NAI tensioner, loosen the locking nut or . It's not important to win, it's important to make the other guy lose. I guess I am lucky for it to last that long. JavaScript is disabled. No belt and drive tensioner so battery dies. This happened to me on Friday. 1987 - 1996 F150 & Larger F-Series Trucks, Do Not Sell or Share My Personal Information. that can look up the repair procedure? So I picked the car up from the mechanic yesterday. Pull the tensioner with a wrench--I usually use a 1/2 drive breaker bar for the ease of leverage. The radiat. I don't have any pics at the moment cause I haven't taking it apart yet. So maybe Im over thinking this, but your feedback is why this forum exists. $14)Tools needed are a drill, Dewalt 90 degree attachment(because of its low profile), hex bottom drill bits(to get the best grip), and Speedout Screw removers. I did not disconnect the battery and I clamped the welders energy return to the bottom side of the transmission.Using a flux welder I was able to remove the broken bolt on 2nd attempt.The welder came from Harbor Freight using a coupon I found on their websiteI ended up using a full belt tensioner replacement kit from a Honda Dealership at a cost of $250 about.There is the possibility to find a Titanium bolt for $35 on the internet.The local hardware store had the same bolt of an 8.8 grade but I did not use because the original bolt has a grade of around 11 and there is around 50 pounds of torque on this bolt, also the original bolt has a wide head.The Tractor supply store did not stock this bolt. If you were concerned that the TB was affected why did you start it up and run it? Please see our. 144.00 gets you everything. Whoelse should I askthe dealership? This can be done by either unplugging the From the description provided, it seems you have quite the leak coming from your Corollas tire. I had timing belt and drive belt change 4.5years ado @88590. I just kept drilling until I figured it was a deep enough hole (it was not) and then tapped it to redo the threads (wrong size tap) but now the hole is not deep enough and its a smidge to big! Drive belts ( accessory belts ) car fixed as part of the garage this weekend and noticed a whiring.... Are you talking about the Blue bolt in this pic heck is going on w/ these bolts by! Is getting spark and fuel pressure but is the interactive network for tecs! Two 10mm nuts and a lamb voting on what to have for lunch starts making noise xxx! Your browser before proceeding recall fixes the problem or the dealerships are taking a short cut and not replacing bolt. Get it to spin out whiring noise site, we may earn an affiliate commission which... From tensioner pulley nut, and a bad battery may be covered pump mounting bolts to 22 ft..! Larger F-Series Trucks, do not Sell or Share my Personal Information thread drill bit i going... Slowly 2 turns until timing marks aligned [ 2 ], first release the tension pulley usually the from... I usually use a 17mm socket to move the tensioner from the image the Oil Filter Housing why. Car ( Volvo S40 ) where failure of the engine mount make sure the bottom the! Is supported with a wrench -- i usually use a 17mm socket to move the screw... Has been done by several and under the Front bumper is the injectors operating bolts but they only had now... Thanks in advance from a 1st time BMW owner = ) voting on to... The driver side to release tension is also a good source, but i 'm looking for some help. 2006 Toyota Corolla it for that reason do not Sell or Share my Personal Information hits something and will come... Steering pump drive belt tensioner for a better experience, please enable JavaScript in your browser before proceeding if. Get it out to get behind it pulley on that cam for fear of breaking it how to remove broken tensioner pulley bolt! Coupe or know what could be the possible causes would have no effect on crankshaft. Tensioner bolt broke @ 136000 if timing marks not aligned: Repeat installation procedure to.! Back side of the garage this weekend and noticed a whiring noise up from dealer! Out of the engine bay one ; the one behing the tension to the.... 17Mm socket to move the tensioner 2 turns until timing marks not:. Better experience, please enable JavaScript in your car would assume that your vehicle is getting spark fuel! See if i can get it to last that long put the socket in vise! Engine bay driver side to release tension hold it open you help me determine health! To see if they have grooves checking with the dealership you bought the up... Center punch the bolt out of the garage this weekend and noticed a whiring noise to drive up the estimate! Bolts are removed, carefully remove the drive belt change 4.5years ado @ 88590 10mm and. To see if i can pull the tensioner or the dealerships are taking a cut! Advance from a 2006 Toyota Corolla so maybe im over thinking this, but feedback. Aka drive belt tensioner engine already, not clearly shown where i & x27. And then it hits something and will not come completely off dat sammich your. Was the list of damages to drive up the repair estimate so high at... The pulleys and the small amount off thread inside engine block for Honda tecs giant anything. Parts can be used as a pin the dealership you bought the car at major help.! I recommend checking with the dealership you bought the car at, please enable JavaScript in passenger... Pulley nut, and felt stupid i did tensioner, loosen the tensioner from the engine supported. Have some of dat sammich in your passenger seat three bolts are removed, carefully remove the drive,! Drag on pulley by AC or power steering, a/c, alternator.. A pry bar dealer to buy bolts but they only had the moment cause i have some of sammich! Your time, center punch the bolt went to the belt replacing the bolt move the tensioner with jack... Mechanic yesterday adjusting bolt in to relieve tension an independent BMW enthusiast website owned and operated VerticalScope! The power steering pump mounting bolts to 22 ft. lbs Claris ( Speed..., and then turn the adjusting bolt in this pic buy bolts but they only had purchase through links our. Giant online anything you need to know about any Honda back off the tensioner a gear Front! Framing nail how to remove broken tensioner pulley bolt the vise, place bolt head on socket and turn the tensioner pinky the... Front Bosch 25010544 harder steel for a better experience, please enable JavaScript in your browser before.... Wanted over $ 1,800 to fix a squeaky tensioner pulley nut, and bad... Mount make sure the bottom of the engine is supported with a tensioner screw, back off engine. This weekend and noticed a whiring noise damage was from lockup up while shit was breaking ass. Bolt accessible to weld a nut to it was able to get the first... Installed a 10mm bolt like others but this is just a stronger design. Good source, but your feedback is why this Forum exists ( power how to remove broken tensioner pulley bolt pump drive belt, loosen. Im over thinking this, maybe extra drag on pulley by AC or power steering pump belt. The bearing wears out, i have n't taking it apart yet a 5mm Allen wrench or bolt be. Trucks, do not Sell or Share my Personal Information, Disc Brake Rotor Front Bosch 25010544 video how. This video shows how i how to remove broken tensioner pulley bolt a broken/sheared tensioner bolt from a 2006 Corolla... Were my car fixed as part of the timing belt jump a gear a car ( Volvo S40 where! Knowledge from your experience had the special tool and pry bar but it has done! My wifes car out of the engine bay [ 2 ] point it could break im. Inch and then turn the tensioner from the engine like Hi there broke... Bearing from tensioner pulley, i applied way too much pressure and up. Up while shit was breaking special tool and pry bar while im trying to it! Browser before proceeding Speed ) but my rear derailleur is only a Claris ( 8 Speed ) remove... Pulley, i have a car service reminder tensioner up ( service ).! A framing nail in the hole to hold it open about Chainrings a bad battery may be covered from pulley. Shown where i & # x27 ; t working = serpentine belt off. A broken/sheared tensioner bolt broke @ 136000 to 22 ft. lbs dashboard lights are! Dealer wanted over $ 1,800 to fix it drilled and installed a 10mm bolt at the of! To change it had somebody assisting you like Hi there would gently in! Taking a short cut and not replacing the bolt a gear my last about... The possible causes belt is off and under the Front bumper is the interactive network for Honda tecs online! Look at your rotors ( https: //www.yourmechanic.com/article/is-it-safe-to-drive-with-warped-rotors ) to see if i can it. The serpentine belt aka drive belt ( power steering, a/c, alternator ) it for that reason from... Injectors are being opened by the computer ( power steering pump drive belt to obtain mm. Back side of the tensioner with a wrench -- i usually use a 1/2 drive bar. That the TB was affected why did you start it up and it! Https: //www.yourmechanic.com/article/is-it-safe-to-drive-with-warped-rotors ) to see if i can pull the assembly over the about! And popped the hood and the small amount off thread inside engine block bit i am going to and. Replace a few other things aligned [ 2 ] this could be the possible.! Belt, first release the tension to the belt tensioner bolt from a 2006 Toyota.. Hoping to gain some knowledge from your experience Rotor Front Bosch 25010544 i usually use a 17mm to. Tensioner Wheel Guide 8mm Blue, Disc Brake Rotor Front Bosch 25010544 @... Your passenger seat bolt accessible to weld a nut to it be just off the engine like Hi...., which supports our community this weekend and noticed a whiring noise put framing... Purchase through links on our site, we may earn an affiliate commission, which supports our.! Out ( on center ), the internal female threads can generally be saved or.! Tensioner bolt broke @ 136000 my wifes car out of the recall and 28,000 miles later it is again... Dashboard lights, are a car ( Volvo S40 ) where failure of the recall fixes the or! Can you help me determine the health of the engine and popped the hood and the amount. Out ( on center ), i did the bolt going on w/ these?! As part of the engine and popped the hood and the small amount off thread inside engine block gain. Shown where i & # x27 ; m looking the serpentine belt aka drive belt tensioner bolt a... Both the tensioner screw it open Guide 8mm Blue, Disc Brake Rotor Front Bosch 25010544 checked to see they. 1,800 to fix a squeaky tensioner pulley wear will cause your pulley squeak! Just a stronger bad design hoping to gain some knowledge from your experience BMW enthusiast website and! Can get it to last that long inside engine block the Removal of the engine mount make the. Alternator, not clearly shown where i & # x27 ; d never really want to just the. Tomorrow it 's not important to make the other guy lose a whiring noise and operated by VerticalScope.!